The mould makes over need smoothly between OEM equipment manufacturer, new die manufacturer and workshop 15 measure. Last month, our colleague Mr Mark Hanaway examined the issue that a few moulds make over, put forward to make over the problem of the mould about if where,be being received in the factory. The article will discuss the ability that why should consider to enlarge his, include a test / sampling establishment, the cession that accepts a mould works, and how to ensure its transfer smoothly, so that make the production in this mould factory won't be interrupted, the satisfaction that this will be helpful for raising a client is spent. Regretful is, a few die manufacturer that lose business chance, when coming up against a mould to make over a problem, mutual between cannot cooperate very well. Generally speaking, they are designed in CAD mould or respect of 3D surface design still does not have pass a barrier. A lot of manufacturer differ in this respect very far, can get all information only through mould itself, the identifying of the mould is mark, ordinal mark, safe information, include hardware even, be like system of power source outlet, water and hydraulic pressure link. Generally speaking, this is not a kind of friendly communication means, because these die manufacturer also are the adversary of mutual competition. The dissatisfaction of these die manufacturer is understandable. 2 the manufacturing license that they had been a spare parts, development, equipment, written treatment, assemble reach the work out is preventive safeguard (PM) the program invested a lot of time and capital. Good to do assemble the job, they are created and recorded a lot of information. They had paid very big price for the change of the mould, if acquire hot tube of device of hydraulic pressure drawing of patterns, collect, fall the hot tube, mould that changes quickly board and runner, in order to improve productivity. So they can feel malcontent to transferring the work. A kind of method that 15 measure raise a mould to make over successful rate is, offer sampling for the client / experiment function. Once accepted a mould to make over, you must have determined executive pattern with OEM equipment manufacturer first check method, examine a pattern the initiative circumstance when manufacturer of a die arrived once upon a time in your hand. The project that if they prepare to be these all cession, upgrade or transform the word that pays price, must understand new pattern manufacturer to be opposite so the opinion of these moulds and idea, receive the first approval of OEM equipment manufacturer, this are very crucial. After once carry the pattern that transfer workshop,a mould worker is working beside electric termination, need draw-out the sample of every mould, carry out preventive maintenance next, those who offer the pattern that adjusts all cession is preliminary evaluate, specific requirement is as follows: (1) carry the pattern that all cession die manufacturer over there, or let die manufacturer be taken away from current mould processing factory, make to sample a price with a reasonable fairness and undertake PM preventive maintenance to the mould. Believe firmly the run time that already found your place need, temperature and colophony, can be in so the processing with first part or mould pressing shape greater success is scored in the process. (2) the sample that collects a mould before beginning the work, investigate the add polish case of the spare parts, what stick the circumstance such as received reinforcement, ventilated problem, flash and horn form runner. (3) ensure all safe systems, shield, safety as string of 1 belt, switch-disconnector and spacing switch are in good working position, suffer harm with protecting the member that the factory mies wife to avoid, prevent a mould to suffer damage. (4) during sampling, can weave first a detailed list, the specification is on each mould, what project needs to solve or be maintained, next recycle orders a flow to express. (5) during undertaking PM preventive maintenance, mould workshop should a detailed and comprehensive examination expresses carefully formulate, undertake examine and filming to all moulds photograph, the place that additional treatment will need on each specific mould has a record. (6) the concerned circumstance that pressure equipment should make clear on good in the work out detailed account, over all dimension of radius of the size that is like fixed position annulus, runner, mould and weight. (7) the name of listed and all component, if fluid casting die, water system is installed and a lot of other items, describe a pattern accurately " state " , explain what need to change, make the mould gets used to new mould pressing to shape establishment. (8) of every mould these changing " condition " , can in time the ground undertakes assessment, quote and examine. (9) after supplying the part that wants production, the mould with issue the most, vastest amount, can be examined according to needing to undertake and lay a course. (10) the mould with better case can be saved use longer time. (11) in process of PM preventive maintenance, a few tiny maintenance work can undertake in mould workshop. (12) in this moment, join, of electric, hydraulic pressure and water supply change for many times the particular case change that can cooperate to receive a plant. (13) if pass proper program, QMC board and other concerned pressure equipment also can be renovated change one's costume or dress. (14) the spare parts formulate that all right changing an accurate detailed list, will order these parts by detailed list next, when with be in fully the mould is arrived at, use as the spare parts of the mould that awaits maintenance. (15) can offer to groom very well for the mould worker of mould factory plan, if worker of mould of name of this mould factory helps each mould workshop works, can let them know how to undertake PM preventive maintenance to a mould through grooming so. Make the cost that can reduce earlier evaluation to work so. The die manufacturer that strategic alliance always wants to accept a mould to make over may realise to associated advantage can be gained after cooperating with other die manufacturer. 7 years ago, from H. S.
Since company of Die And Engineering and company of United Tool And Mold cooperate, we had helped die manufacturer solve in the mould any produces possibly patterns in transferring a process create a problem. In 20 years of in the past, our cooperative experience increases at full speed, prolonged the life of a lot of projects from inside managing a few successful moulds to transform a project. Get with our mould army the company cooperates, make everybody was known preliminary to every project assessment value. It is the sampling of every mould above all, undertake to them next complete preventive safeguard. These two tasks are present die manufacturer and the OEM equipment manufacturer that transferring a pattern to initiated certain history to lay a foundation. The test that offers mould place to need for manager of an outstanding engineer, project, machinist and benchwork group / sampling establishment, the belief that is helpful for staunch clientele: Namely only a seasoned mould makes worker and technician team ability be made to the mould evaluate and solve a problem. Such, in the spare parts after making over initiative moving phase won't produce these problems. Sampling increases inside the workshop / power of test will conduce to ensure the safety of this kind of mould is made over. CNC Milling
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