Cleaning machine directs roller is transformed

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Content abstract: The article basically narrated the oriented roller of the cleaning machine part of high speed press to transform. Through will former to the improvement of oriented roller material polyurethane oriented roller instead does not have the roller that spin cloth, it is easy to solved former oriented roller by profile edge cut, cut drossy cannot be cleaned clean thoroughly and cause punch percent defective to rise, the fraud point with high standard of roller life low, and expect piece conveying is down without spin cloth to shape filar grain direction, solved oriented deviation and cut polyurethane oriented roller circumstance. Introduction in recent years, as the flying development of automobile manufacturing industry, intense with each passing day market competition raised taller and taller requirement to standard of car component quality. Cleanness spent the main index that regards an influence as car product quality and dependability to had caused the height of people to take seriously, because,this is: In machining a process, the impurity of surface of component of adherent Yu Ling can affect punch of essence of life to machine the exterior quality of working procedure, the appearance precision that affects component then and the complex burnish after causing punch, serious when cause discard as useless. Accordingly, to ensure cleanness, car component must be passed between the working procedure before treatment clean working procedure strictly. Cleaning machine. Regard a kind of typical Electromechanical unifinication as hi-tech product, its are important apply one of domains are car component to clean link. The press line that an one of manufacturing facilities cover outside serving as a car contains cleaning machine surely in its component.

The action of this cleaning machine is before plank squelchs the smeary impurity plank surface is cleaned clean. Shanghai surpasses technology of mould of division profit car to apply limited company to need to get used to the rapid development of company business, 2004 from " limited company of machinery of industry of Japanese small pine " introduced to have international the automation line of high speed punch of advanced level, this line is the 2nd line, the first line of domestic. The cleaning machine in line of this high speed is mixed in the structure functional respect also should be to be in the world of banner level. Board makings itself puts influencing factor of quality of board makings surface in blemish; Cleaning machine is cleaned sordid; After cleaning, carry have foreign matter; Mould itself has foreign matter; Manufacturing environment has dirt. Setting regards exterior quality as influencing factor in among them one of cleaning machine equipment, through 4-5 year production, makings piece cleanness spends year after year to become poor, we eliminated a lot of pairs to expect a generation is clean stage by stage the possibility of the problem, but the effect is not ideal, rose that day from equipment put into production, oriented to cleaning machine when PM maintains rod, wool brushs rod, crowded dry rod to undertake paying close attention to. Expect a stand or fall in the razor blade when line of open a book to read shapes is direct the influence expects an edge burr how many, if cutting tool of line of open a book to read is blunt, so expect an edge burr is much, because direct the rod material that make is polyurethane, such is in when before entering punch line to undertake punch, be being cleaned, meet pull polyurethane of oriented rod surface bad, that is to say; Enter a company to undertake the first day of production from equipment, polyurethane of oriented rod surface is expected greatly likely by burr piece pull bad, advanced cleaning machine is so right expect the demand of a burr is very high, but in be being produced actually, be to cannot be done very well to the control of burr. If we are used directly,do a test without the rod that spin cloth, this cost company is cannot assume (nearly 800 thousand) , deepness of dirty oil of crowded dry rod already went to 8 years of our cleaning machine to change period, change the nap of or of crowded dry rod that come down, discard as useless otherwise, and the price of nap is new 2/3, be opposite as a result of the linear velocity after nap besides overall couplet line has certain effect, so we are used discard as useless come down do a test without the rod that spin cloth, the result that predicts than us as a result is more good. Polish needs after punch outside Fu data is comparative (change to begin from Feburary) the data in above watch explains: The part that polish needs after the course is transformed drops substantially apparently. Cleaning machine of line of ◆ high speed introduces this cleaning machine simply the action in the line of high speed press of small pine is before plank squelchs the smeary, impurity plank surface clears clean. If the graph shows A 1 times to be one oriented to polyurethane roller, b brushs roller for wool, e is clear lotion spray pipe, c and D are crowded Gan Gun. Plank is directed by polyurethane roller is entered first, below the action that brushs roller in clear lotion and wool next plank surface smeary clean, repass is finished after crowded extruding doing roller is dry whole clean the job, enter below one process. The premise that Nextpage ◆ directs roller is transformed and meaning are current the structure of cleaning machine of domestic and international most compressor is as above, using the discovery in the process, it is certain that polyurethane directs roller is in of time after moving, the surface is expected a burr that cut a margin pull serious, cause expect a sideslip, the oriented roller after the surface is pulled presses woolen cloth easily piece the surface, after polyurethane broken bead is cleaned as a result of dispute metal course, little grain cannot be cleaned clean thoroughly, take press thereby, bring about punch to expect exterior quality is poor, increased burnish workload, labour cost rises, have a damage to the model. Because this must change regularly new oriented roller, it is with press of little loose high speed exemple, change 3 years polyurethane is oriented roller, the price of a pair of oriented roller is controlled in 700 thousand RMB about, change periodic short cost is high. Here premise falls, we pass the use function of pair of oriented roller and data analysis, undertake all sorts of material are compared afresh right, choose other replace material to make roller canister change former polyurethane the malady of oriented roller, achieve use cycle to grow thereby, the favorable result with low fare, we are chosen finally change the useless old crowded dry rod that come down (without the roller that spin cloth) will replace polyurethane roller. Without the academic support that spins cloth to replace polyurethane ◆ does not have the definition that spin cloth spin cloth (say again not weaving English name is Non Woven) be by directional or random fiber and form. If be used more,get together third is rare (Pp material is qualitative) bead makings is raw material, reel-up of program of silk of melt of classics high temperature, gush, store, hot pressing is successive one footwork is produced and become. Because have,the exterior of cloth call his with certain property cloth. But they are by include chemical fiber and plant fiber to wait to fall to copy paper in wet or dry method in the condition that regards suspension as medium with water or air make on machine, although be cloth and do not say via spin reason its spin cloth to not have. Without spinning cloth is material of new generation environmental protection, have puissant good, breathe freely waterproof, environmental protection, withy, avirulent insipidity, life is long wait for an advantage. ◆ does not have canister of the roller that spin cloth without the production of the roller that spin cloth basically is to use compress without the disc that spin cloth stick make and become.

If the graph shows the intermediate becomes to need to be machined with the metal according to equipment crankshaft that accords with relevant installation and intensity 2 times, set outside crankshaft spin cloth disc to not have. Become by driving and withy agglutinate colophony felt pieces without the disc that spin cloth without canister of the roller that spin cloth (graph 3) . The characteristic that does not have the roller that spin cloth without characteristic of the roller that spin cloth and applied ◆ decided to not have without the character that spins cloth spin cloth to make roller tube the polyurethane roller canister that its function exceeded a tradition. One kind is formed after passing suppress figuration without the disc that spin cloth more solid and the roller canister that provides flexibility more, have " ego rehabilitate " characteristic, have good rolling performance. Can resist without the roller that spin cloth rip groovily pull, cut and cut dig, its surface brilliance also is different from traditional polyurethane roller, prolonged the service life of roller greatly. The life that does not have the roller that spin cloth commonly is traditional polyurethane the times above of 3-4 of roller, won't arise to be expected in that way like polyurethane roller in whole wear process of a burr cut drossy, what assure whole punch process thereby is clean, and be in do not have spin cloth to roll the surface slight the emery wheel that 36 gravel can use after wearing away is right rehabilitate of its surface polish, the function after repair and new same. ◆ does not have the roller that spin cloth to apply us mediumly in cleaning machine polyurethane of the cleaning machine in line of Jiang Xiaosong press directs roller instead changes next abandoning old after having the roller that spin cloth, discover through long observation, wear away without what spin cloth roller surface evidence is done not have basically. Having the roller that spin cloth is be squelched without the disc that spin cloth by and become have certain lines consequently, expect an as it happens down the assurance with deferent and very good grain oriented sex, . Without what spin cloth to was differred to assure rod surface by metallic cut sex clean, have handy repair property again, time of charge of very good spare spare parts, maintenance, improved manufacturing efficiency. Conclusion carries pair of cleaning machine in of oriented roller transform, we found a kind more economy is not had durably spin cloth oriented roller. In other brother unit very good result got in applying. We are in accordingly of a few equipment in transforming, also got a lot of inspire, use academic band actual the effect equipment is more perfect, at the same time we also hope more manufacturer can apply us transform program. CNC Milling CNC Machining