The maintenance of machine tool equipment and the IT that maintain solution

  • Time:
  • Click:157
  • source:EAMOM CNC Machining
The maintenance of machine tool equipment and maintaining is to reduce an enterprise to run the lever of the charge, productivity in raising an enterprise to rise chain in value. In machining company, only the cost-effective, manufacturing facilities ability that has tall usability is an enterprise to bring economic benefits quite. When investing program program, design; In the monitoring that invests pay back period, the program of technology of care and maintenance that the technology served a company to offer IT of one a complete set of to support for the user. The amount is in the variety that at present research and development of estate of German machine tool designs to drop quickly: In May 2009, VDMA Germany machine tool and equipment make the statistical data inside institute course of study be equivalent to the 48 % that contract of the corresponding period measured 2008 only. But set out from the angle of annual, association hopes the fall of machine tool industry does not exceed 20 % . Accordingly, end the pressure of cost of high specified number, cash the solution that those can develop continuously appears very important. The enterprise was not compared raise care and maintenance of machine tool equipment, strengthen interior to serve program better other option. And in this respect, solution and technology serve appropriate IT etc is very popular topic. Through equipment of compositive in intranet sth resembling a net machine tool service of monitoring, care and maintenance manages and investment reclaims the function such as management, although cannot prevent the breakdown of machine tool equipment completely, also can in time discover at least problem, fast remove trouble; Can run the cost of care and maintenance of equipment of good machine tool actively. Additional, what its still can keep inferior from beginning to end is odd a manufacturing cost, improvement offers goods period management. Compositive care and maintenance manages what the system can cause cost cost directly to reduce; And this is odd to the company of a pre production will tell is to be weighed particularly want. A lot of industry businesses gave extremely tall attention to this, regard it as the link bridge between enterprise IT and manufacturing IT; The enterprise can feel apparently its brightness brought appreciation result, and it is to be in all business management administrative levels, show beneficial result till the Dou Youming in the government that produces the spot from high-level management. The production with discontinuous guarantee against moves origanization construction of product line, production and manufacturing process to should assure the production with uninterrupted enterprise as far as possible. With respect to this, have a very significant demand: The machine tool device that production uses is having longer than IT system life cycle (graph 1) . The IT system of the enterprise should can keep consistent with the life cycle with machine tool longer equipment, and keep compatible with the other infrastructure of the enterprise even. These, can serve a solution to assure by the package care and maintenance of an elaborate design. Such solution has varied. The care and maintenance of machine tool equipment that a kind of probable condition is package type manages a solution, its included treatment to produce a business all solutions that manufacture a case: 1.

In module of facility status monitoring, can collect automatically like equipment malfunction state this kind of information. The collection of these data and collect are the inquiry that carries interface of pair of machine tools, equipment and data judge and those who get. On the other hand, secure the machine tool parameter of the setting, the electric current that detects by sensor for example is used up also can get continuously monitoring, in order to make sure identifying of as soon as possible uses up the difference of electric current and academic electric current. Means of these two kinds of monitoring is located in in an analysis module, be worth in the limit that exceeded a regulation or issue statement of care and maintenance in time when abnormal deviation condition forms a pile. 2.

Generate automatically or the breakdown that deletes by handlers calls the police by Service Desk or additional device of care and maintenance is received, show by first step. Next, far Cheng Denglu is passed to undertake handling to concerning equipment in Service Desk, or be call the police breakdown information hair gives technology of relevant care and maintenance staff, undertake handling by them. According to need, the system can use different signal to transmit means to pass these information go out, in order to ensure highest can receive a gender. In this one job, software of management of care and maintenance gave those who make clear to differentiate to the responsibility of relevant personnel, offerred structuralization, adjustable maintenance serves a process. Graph 1 in producing a field, machine tool equipment has the service life with move and IT different system. In intranet sth resembling a net, the service life of system of compositive management of care and maintenance should assure to suit with photograph of machine tool equipment 3.

The investment in management of care and maintenance reclaims administrative function is mixed to the overall condition of care and maintenance the program is a better complement and perfect. Unified diagnostic index and file format offerred concerned influencing factor and the possibility that optimize latent capacity, optimize for continuous improvement thereby laid a foundation. In principle, each user recommends solution of care and maintenance with user enterprise the analysis of fundamental condition is premise. The problem that should solve when the analysis has: The user had adopted plan of what kind of care and maintenance, OK still and compositive what content. Most user is in those who use in care and maintenance and control of Service Desk far is SAP system; Or it is alone, the system that collects machine tool data. Can install care and maintenance of equipment of extend machine tool of course on such basic system special system. The organization of orgnaization of care and maintenance is the most significant demand but, we or meeting encounter obstacle in the job of care and maintenance that strengthening machine tool equipment. In technical respect normally not quite (the place that needs to build join port for example) , the stumbling block with occurrence the largest obstruction is the origanization construction respect of the enterprise. Technical Division of care and maintenance should sit together with IT branch, make a solution that crosses a branch jointly. Eliminate malfunction of machine tool equipment through eye ground sends information of care and maintenance and apace, the user can shorten equipment malfunction machine down time (graph 2) , quicken investment to reclaim speed, having very high immediate profit; These are the numerous advantages that system of management of use care and maintenance can bring. This system optimizes the more profit that can bring to still have: Reduce the number that the spot maintains and optimized fittings inventory, reduce cost of care and maintenance thereby; In principle can use a company better interior and external resource of care and maintenance; The index of higher integral equipment efficiency that produced resource utilization rate to also increase a business is more OEE, reliable offer goods period and the ability that offer money. Graph system of 2 enterprises IT and system of manufacturing management IT are developing ceaselessly grow: Interface of status of machine tool facility, management of care and maintenance and investment reclaim although the individual software function such as management cannot prevent the breakdown of machine tool equipment completely, at least also can in time ground discovery is problem, fast remove trouble; The basis of cost of care and maintenance that can manage facility of good machine tool actively differs in the user the experience that gains over there the project, after using system of care and maintenance of machine tool equipment, attainable benefit is: Charge of care and maintenance reduces 10 % ; Rate of return on investment rises 3% ; Mean time to failure shortened 25 % . Make clear to the judge of user data: In take no account of usability of machine tool equipment to improve when enhancing brought advantage case, the investment in system of care and maintenance can close inside a year. CNC Milling CNC Machining