Flexdeburr makes finish machining unit more perfect

  • Time:
  • Click:144
  • source:EAMOM CNC Machining
Programmable robot goes burr tool brought flexibility and consistency for craft of more efficient automation finish machining. Nowadays, people is higher and higher to the requirement of product quality, as a result of the complexity of the spare parts, should make manipulator generates to often be met with the method of be identical of spare parts brim completely the limitation with get certain, this also makes finish machining handles the quality demand of very inaccessible whole. The Hammond Roto-Finish company of United States of advanced finish machining equipment designs the finish machining system of whole set for the client of a lot of industries only, the metallic precision work that develops full automatic, own type is unit, will satisfy them to different finish machining asks and produce need. Nowadays, this company had been the manufacturer such as component of equipment of tool of car, plane, space navigation, medicine, exercise, adornment to supply equipment of a lot of finish machining, provided the automation system of different type for the user, if manipulator, cylinder is measured, system of planar finish machining and a series of users that apply to craft of special finish machining are ordered make chemical industry provide. All the time since, hammond Roto-Finish company is searching the new system that can improve finish machining efficiency further and new element ceaselessly, the program that found a kind finally to make finish machining craft implements automation -- use the finish machining tool with a kind of tall flexibility, namely the patent robot that company of ATI industry automation develops goes a few designs that burr tool Flexdeburr will come to solve the existence in working unit and robot groom the thorny issue of the respect. The flexibility that this company thinks finish machining tool is good and consistent performance let them design a bulk the work with smaller, more expensive efficiency is unit, and be in after providing the finish machining tool with a conspicuous flexibility, can fast, pass a program to undertake grooming to the robot of this system conveniently. The Pneumatically Floating Motor And Spindle Of The Flexdeburr Provide Limited Compliant Movement So That When Mounted On A Robot, it Mimics Manual Deburring Actions.

Brand-new this kind of Flexdeburr that the Flexdeburr ATI company of the design develops goes burr tool is strong and durable, introduce air compressor drive, apply to aluminium to make the precision work with steeliness spare parts. Driven By Two Separate Air Lines (one To The Air-turbine Motor, the Other To Float The Spindle) , the Flexdeburr Uses Standard Tungsten-carbide Bits.

Flexdeburr is a kind of deft whirl tool, its main shaft uses radial to compress air to be propped up as motivation, can be in irregular spare parts apparently high speed rotates, operation treatment. Its " drift " the radial power plant that motor and main shaft use ± 8mm, can make finish machining force keeps constant. The motor that Flexdeburr matchs to have a rigid outer garment and an interior / main shaft assembly, move to go to the lavatory quite. Pneumatic is motor / main shaft assembly installs the arbor bearing at outer garment to go up, pneumatic motor and arbor bearing independence move at outer garment, radial " dynamical field " offer by the piston of annular and small-sized pneumatic of the side before tool outer garment, its motivation is OK the any angle from tool radial (360 ° ) convey main shaft / on the tool. The timing controller of motor interior can make main shaft maintains high speed to move with the rotate speed of 40000r/min, every unit can bear 0.

7 ～ 4.

The load of 3kg and changeless form, air feed pressure is 0.

035 ～ 0.

42MPa. Flexdeburr goes burr tool is very deft, gross weight has 1 only.

18kg, pressure can be decided to leave clingy workpiece margin in constant -- can resemble a robot moving with the speed of 305mm/s along the brim of the spare parts in that way even. Its job temperature is 5 ～ 35 ℃ , use bit of carbonization tungsten industry, in order to get used to the need that assembly line changes, satisfy the treatment requirement of the spare parts. Additional, bit can change at any time according to the need of treatment, change mode of operation thereby. High speed, efficient, accurate treatment Flexdeburr goes burr device is installed go up at robot or machine tool of CNC numerical control, deserve to the sky with very low noise enrages compressor motor, use clean, dry, course filters, the air that does not have lubricant, lead to workpiece directly. Tool of this kind of finish machining uses air of two kinds of join: One kind reduces airy pressure for 0.

63MPa, regard the whirl of cutting file as driving force; Another kind reduces airy pressure for 0.

42MPa, as radial driving force. The speed of spare parts finish machining of horniness material can achieve 25 ～ 76mm/s; And the speed of spare parts finish machining of weak qualitative data can achieve 76 ～ 305mm/s. When the job, of finish machining tool constant rotate speed is 40000r/min. Pneumatic tool has an air pipeline to be used at drive cutting file, make its rotate move, and the compression of another cop air can produce radial drive power, use at drive motor / main shaft assembly. The air pressure course on float treatment head adjusts, can provide constant treatment power, this is high grade to treatment pouring wine cup is necessary. In addition, long and fine Flexdeburr goes of burr device " the job " end is OK treatment of burnish of special and accurate, thorough ground, the area that can reach hard to other tool deep even undertakes machining. The Flexdeburrs Floating Design Improves The Production Quality And Efficiency Of Automated Part-finishing.

Simple process designing Flexdebur goes burr device not only can means of burnish of imitate handiwork finish machining, more agile is, it is OK and rapid and easily haul. Its most advanced and inherent agile character is managing the process designing time of manipulator. Because this tool can offer the deviation between manipulator method and spare parts brim, because personnel of this process designing needs only,be opposite a few method dot process designing can achieve a goal. Install the pin with a diameter and cutting tool identical diameter, or the intelligence that installation contains a tip changes a tool to replace true cutting tool, with respect to the process designing that can have manipulator way. Manipulator can move means to move to be nodded to through the hand on, right now pin or the intelligence that contain a tip change a tool to be contacted with the brim of the spare parts on this, nod this one the record to come down, move along the brim of the spare parts, repeat afore-mentioned measure by certain interval. Manipulator controller uses these to record a dot to decide its dog method, adjust cutting force at the same time " moving position " , such, process designing personnel is OK larger to burr area or must the area of cutting more material increases cutting power. The process designing that manipulator moves still depends on the complex degree of the spare parts, to can obtain the manipulator ways and means of the requirement, treatment needs quite long time to undertake process designing when complex part. In applying actually, what ask to achieve is bright and clean degree, need burnish part for many times, because this is calculated in proportion, the time with spare process designing is very considerable. For example, after use Flexdebur, the process designing time of Hammond Roto-Finish company has reduced a few weeks, considering system of a complete set of -- arrive from the design production, move, installation and operation groom, this time that a series of jobs may need to spend 6 months is longer even, process designing time decreases to appear important all the more. CNC Milling CNC Machining